Take control of your pallet wrapping.

Kontrol 4.0 gives you full visibility over every pallet you wrap - so you can cut waste, reduce costs and keep standards high, every time.

Kontrol 4.0 system

What is Kontrol 4.0

Kontrol 4.0 is an IoT monitoring system that fits onto any pallet wrapping machine. It tracks the numbers that matter – cost-per-pallet, film usage, wrapping consistency – and puts them all in one simple dashboard.
This is about clarity, not complexity. Real data gives you real control which means better decisions.

Why it matters

Pallet wrapping often gets overlooked - until it causes problems. Kontrol 4.0 helps you get ahead of those issues by giving you the data to fix them fast.
Here’s what you can do with it:
Track and reduce cost-per-pallet

Track and reduce cost-per-pallet

Cut unnecessary plastic waste

Cut unnecessary plastic waste

Monitor wrap quality and stability

Monitor wrap quality and stability

Compare performance across lines or sites

Compare performance across lines or sites

Respond to issues before they escalate

Respond to issues before they escalate

How it works

We retrofit sensors to your existing machines – any make or model. The system collects performance data in real-time and sends it straight to your online dashboard.

You’ll see exactly what’s happening and where improvements can be made – without needing to be on-site.
Kontrol 4.0 Illustration

Who it's for

Kontrol 4.0 is designed for FMCG manufacturers who need consistent, efficient and evidence-backed packaging - across one site or many.

Procurement

  • Track supplier performance
  • Identify cost-saving opportunities
  • Measure real ROI

Packaging

  • Monitor film usage
  • Maintain wrap consistency
  • Reduce risk of movement in transit

Production

  • Get alerts when something's off
  • Keep lines running smoothy
  • Avoid costly downtime

Continuous Improvement

  • Use data to track project impact
  • Share results across the business
  • Prove what's working (and what's not)

Digital Manufacturing

  • Align with Industry 4.0 standards
  • Bring your packaging data online
  • Use insights to drive smarter operations

FAQs

Yes, Kontrol 4.0 can be retrofitted to any pallet wrapping machine, regardless of make or model. We’ve yet to find a machine we can’t fit Kontrol 4.0 to.
Kontrol 4.0 delivers accuracy within 2% across all the key metrics it measures.
Installation time depends on the type of machine but typically takes between 4-6 hours.
Yes, Kontrol 4.0 requires access to your factory Wi-Fi. If this poses a cyber security concern, we can provide a dedicated router for the system.
Unlike generic line monitoring systems like LineView, Kontrol 4.0 is purpose-built to track pallet wrapping performance in detail. Most line systems simply don’t go deep enough to show what’s really happening at the wrapper.

Some of the latest pallet wrapping machines come with built-in monitoring features - but that only works in practice if all your machines are the same brand and relatively new. In most operations, that’s just not the case, leaving you with missing data or dashboards that don’t talk to each other. Other retrofittable systems exist, but they often only work with certain machine types - which limits their usefulness.

Kontrol 4.0 can be fitted to any pallet wrapping machine - any brand, any model, any age - and it gives you live, in-depth data on wrapping performance, all in one central dashboard.

Maintain your pallet wrapping standard.

Whether your aim is to improve pallet stability or reduce material usage, Kontrol 4.0 helps you to set your pallet wrapping standard and ensure it is maintained over time.

Multi-site, multi-line control

Kontrol 4.0 Multi-site Dashboard
Easily manage multiple lines across multiple sites, wherever you are, using our simple online dashboard.

Ready to find out more?

Get in touch.

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