Retrofits to any pallet wrapping machine.
Kontrol 4.0 is designed to slot straight into your existing setup - no major downtime, no machine replacements, no hassle.
It's a smart sensor system that fits onto any pallet wrapping machine and captures the data you need to monitor, measure and improve your wrapping process.
How it works
We retrofit sensors to your existing machines – any make or model. The system collects performance data in real-time and sends it straight to your online dashboard.
You'll see exactly what's happening and where improvements can be made – without needing to be on-site.
You'll see exactly what's happening and where improvements can be made – without needing to be on-site.
What makes it different?
- Fits any machine – one standard for monitoring across all your machines.
- Installs in under a day – and delivers insights from day one.
- Data that's actually useful – no fluff, just what you need.
- Designed for real-world pressures – built to support teams under time and cost pressure.
Step-by-step: what to expect
1Retrofit your existing machine
Kontrol4.0 can be fitted to any make or model of pallet wrapper. We've yet to find a machine we can't work with. The installation is quick - typically 4 to 6 hours - and designed to minimise disruption to your line.
2Capture the right data
Once installed, Kontrol4.0 uses sensors to measure key metrics like:
- Cost-per-pallet
- Film usage
- Wrap consistency
- Machine performance
3View results in real-time
All the data feeds into your online dashboard. It's easy to use and accessible from anywhere - whether you're on-site, at head office, or working from home.
4Set alerts and track performance
Kontrol4.0 doesn't just collect data - it makes it actionable. Set up custom alerts when performance or wrap settings change, so you can respond before problems build up.
5Learn and improve over time
With historical data stored and accessible, you can:
- Benchmark lines or shifts
- Monitor ongoing projects
- Prove savings
- Maintain consistency
FAQs
Yes, Kontrol 4.0 can be retrofitted to any pallet wrapping machine, regardless of make or model. We’ve yet to find a machine we can’t fit Kontrol 4.0 to.
Kontrol 4.0 delivers accuracy within 2% across all the key metrics it measures.
Installation time depends on the type of machine but typically takes between 4-6 hours.
Yes, Kontrol 4.0 requires access to your factory Wi-Fi. If this poses a cyber security concern, we can provide a dedicated router for the system.
Unlike generic line monitoring systems like LineView, Kontrol 4.0 is purpose-built to track pallet wrapping performance in detail. Most line systems simply don’t go deep enough to show what’s really happening at the wrapper.
Some of the latest pallet wrapping machines come with built-in monitoring features - but that only works in practice if all your machines are the same brand and relatively new. In most operations, that’s just not the case, leaving you with missing data or dashboards that don’t talk to each other. Other retrofittable systems exist, but they often only work with certain machine types - which limits their usefulness.
Kontrol 4.0 can be fitted to any pallet wrapping machine - any brand, any model, any age - and it gives you live, in-depth data on wrapping performance, all in one central dashboard.
Some of the latest pallet wrapping machines come with built-in monitoring features - but that only works in practice if all your machines are the same brand and relatively new. In most operations, that’s just not the case, leaving you with missing data or dashboards that don’t talk to each other. Other retrofittable systems exist, but they often only work with certain machine types - which limits their usefulness.
Kontrol 4.0 can be fitted to any pallet wrapping machine - any brand, any model, any age - and it gives you live, in-depth data on wrapping performance, all in one central dashboard.
Maintain your pallet wrapping standard.
Whether your aim is to improve pallet stability or reduce material usage, Kontrol 4.0 helps you to set your pallet wrapping standard and ensure it is maintained over time.
Ready to find out more?
Get in touch.